Switchgear

LV switchboards and distribution boards.

Utilised in buildings, industry, energy and data centres, internationally and domestically, for outstanding design, powerful performance and excellent reliability.

Low voltage switchgear for power distribution and motor control, from main switchboards to distribution boards, up to 690 V AC and 6,300 A main busbar.

Fixed, fixed separated and withdrawable drawer construction, internal separation up to Form 4b, and cubicles for incomers, feeders, motor control and power factor correction, with busbar trunking, distribution boxes and optional online monitoring to complete the installation.

Low voltage switchboard, a three column modular cubicle line-up
Voltage
Up to 690 V AC
Main busbar
Up to 6,300 A
Withstand current
Up to 100 kA
Separation
Form 1 to Form 4b

The range

Each family of switchboards and distribution boards covers a different duty and rating, so the range is matched to the project rather than forced into one design.

Modular Low Voltage Switchboards

One modular system of fixed distribution, power factor compensation, variable frequency and soft starter, dual power transfer and withdrawable drawer cubicles, with main busbars from 400 to 6,300 A. Standardised components make it quick to build and easy to modify, for buildings, industry, energy and data centres.

Type Tested Multi Function Switchboards

Type tested assemblies to IEC 61439, built from standard components in compact cubicles. A single air circuit breaker incomer to 2,500 A fits a cubicle only 400 mm wide, and two breakers of 2,500 A or three of 1,600 A fit a 600 mm cubicle. Drawer cubicles take 8E to 24E drawers, up to 36 per cubicle, on a 1,400 A vertical busbar (2,000 A enhanced) with rear outgoing cubicles only 600 mm wide. Fixed separate cubicles use a 3,200 A vertical busbar, and air circuit breakers can be mixed with moulded case breakers in one cubicle.

Withdrawable and Fixed Separated Switchboards

Draw out or fixed separated switchboards for three, four and five wire AC systems up to 690 V, 50 or 60 Hz, for power distribution and motor control in power stations, metallurgy, petroleum, chemical and light industry plants, ports, telecommunications and buildings. They perform particularly well in corrosive environments.

Fixed Distribution Cabinets

Fixed cabinets with high breaking capacity and good dynamic and thermal stability, for power, lighting and distribution in power stations, substations and industrial plants.

Power Distribution Cabinets

Flexible cabinets for power control, lighting distribution, motor control and protection, and dual power supply switching, suited to on site control and frequent starting of equipment, from 400 to 1,500 A.

Reactive Power Compensation Cabinets

Cabinets from 60 to 400 kvar that supply reactive power, improve power factor, adjust network voltage and reduce line losses, built to combine with the distribution and switchboard cabinets above.

Busbar Trunking

Compact busbar trunking from 400 to 6,300 A, with protection from IP40 up to IP66, to carry high currents between the transformer, switchboards and distribution points.

DC Power Supply Cabinets

Reliable DC supplies for switching, relay protection, control, signalling and automatic devices at power stations, hydropower stations, electrified railways and substations.

Distribution and Lighting Boxes

Wall mounted boxes for lighting, power control, leakage and overload protection, metering and equipment supply in factories, offices, shopping centres, hotels and high rise buildings.

Specifications

Typical ratings for the standard range. Final values are confirmed for each project.

Customised designs available. If your project needs ratings, features, design requirements or arrangements outside the standard range below, we design and manufacture to your requirements and application.

Technical dataLV switchboards and distribution boards
ParameterStandardOptional or on request
Modular low voltage switchboards
Rated voltageUp to 400 V AC 
Rated frequency50 Hz 
Main busbar current400 to 6,300 A 
Branch busbar current850 to 3,250 A 
Branch busbar current, drawer700 to 2,100 A 
Main busbar short time withstand current30, 50, 65, 80 or 100 kA 
Branch busbar short time withstand current30, 50, 65 or 85 kA 
Main busbar peak withstand current63, 105, 143, 176 or 220 kA 
Power frequency withstand voltage1,890 V 
Internal separationForm 1, 2b, 3b or 4 
Degree of protectionIP30, IP31, IP40, IP41, IP42 or IP54 
Cubicle size2,200 mm high; 600 to 1,600 mm wide; 600 or 1,000 mm deep 
Type tested multi function switchboards
Rated operating voltage400 or 690 V AC, 3 phase750 V DC
Rated insulation voltage690 or 1,000 V AC1,500 V DC
Rated impulse withstand voltage6, 8 or 12 kV 
Overvoltage categoryII, III or IV 
Pollution degree3 
Rated frequency50 Hz60 Hz
Main busbar currentUp to 6,300 A 
Main busbar peak withstand currentUp to 220 kA 
Main busbar short time withstand currentUp to 100 kA 
Distribution busbar currentUp to 3,200 A fixed separate; up to 2,500 A drawer 
Distribution busbar peak withstand currentUp to 220 kA 
Distribution busbar short time withstand currentUp to 85 kA 
Internal separationUp to Form 4b 
Cubicle size2,200 mm high; 400, 600, 800, 1,000 or 1,200 mm wide; 800, 1,000 or 1,200 mm deep 
Withdrawable and fixed separated switchboards
Rated voltageUp to 400 V AC690 V AC
Main busbar current400 to 6,300 A 
Branch busbar current1,000 A 
Main busbar short time withstand current (1 second)30, 80 or 100 kA 
Peak withstand current63, 176 or 220 kA 
Power frequency withstand voltage1,890 V 
Degree of protectionIP31 or IP41 
Fixed distribution cabinets
Rated voltageUp to 400 V AC 
Main busbar current400 to 4,000 A 
Short time withstand current (1 second)30, 50 or 80 kA 
Peak withstand current63, 105 or 176 kA 
Power frequency withstand voltage1,890 V 
Degree of protectionIP30 or IP40 
Power distribution cabinets
Rated voltageUp to 400 V AC 
Main busbar current400 to 1,500 A 
Short time withstand current (1 second)20 kA 
Peak withstand current40 kA 
Power frequency withstand voltage1,890 V 
Degree of protectionIP30 or IP40 
Reactive power compensation cabinets
Rated voltageUp to 400 V AC 
Compensation capacity60, 100, 120, 160, 200, 240, 300, 360 or 400 kvar 
Short time withstand current (1 second)25 kA 
Power frequency withstand voltage2,500 V 
Degree of protectionIP30 or IP40 
Monitoring and communications
Communication Modbus or Ethernet
Metering and power quality Energy, power quality and harmonic monitoring
Condition monitoring Temperature and circuit breaker ageing
Access Local supervision or cloud based remote access
Integration SCADA and building management systems
Arc flash protection Arc flash detection and fast tripping
Busbar trunking
Rated working voltage380 or 400 V 
Rated insulation voltage690 V 
Short time withstand current, 400 to 1,600 A units30 kA 
Short time withstand current, 1,600 to 4,000 A units80 kA 
Short time withstand current, 4,000 to 6,300 A units100 kA 
Degree of protectionIP40 to IP66 

Design and performance

Standard components and a modular layout keep switchboards compact, quick to build and straightforward to extend.

Modular System

Standardised components allow fast manufacture and easy modification, so a switchboard can be reconfigured or extended as a site changes.

Rationalised Layout

Internal dimensions and layout are planned to reduce footprint, with simple connection between the main circuit and the auxiliary circuit, and installation that keeps upgrade costs under control.

Type Tested Assemblies

The range is fully type tested, with test reports available.

Monitoring and Communications

Protection, metering and communication devices can be built into any switchboard and linked over Modbus or Ethernet to local supervision or cloud based remote access. Together they cover energy use, power quality, asset condition and maintenance, so you can follow loads, harmonics and temperatures in real time, assess circuit breaker ageing, and plan maintenance before a fault. Cabinet doors can carry a QR code that opens the asset record on a phone or tablet. Integration with SCADA and building management systems, and arc flash detection for added operator safety, are available on request.

Proven in Service

Buildings, industry, energy, data centres and infrastructure projects have adopted the range for its design, performance and dependable quality.

Applications

Delstar supplies LV switchboards for:

01

Commercial and public buildings

Main and sub distribution for high rise buildings, shopping centres and hotels.

02

Industry and manufacturing

Power distribution and motor control for factories and process plants.

03

Energy and generation

Distribution and auxiliary supplies at power stations and generation sites.

04

Data centres and infrastructure

Reliable distribution for facilities that cannot afford outages.

05

Mining, metallurgy, petroleum and chemical

Heavy duty switchboards for corrosive environments.

Sourcing and quality assurance

Our LV switchboards are produced in a factory that holds ISO 9001, ISO 14001 and ISO 45001 certification. Sheet metal is CNC punched, laser processed and folded, surfaces are cleaned, degreased and coated on an automated powder coating line, and assemblies are built by trained workers under controlled, standardised production. Type test reports are available for the range. Delstar delivers to site across New Zealand, Australia and the Pacific.

Lifecycle support

  • Specification and configuration: we help select the cubicle arrangement, busbar rating, form of separation and protection for your site.
  • Installation and commissioning: see Installation and commissioning.
  • Training and demonstration: hands on training or demonstrations at your workshop or facility, provided through our engineering services.
  • Spares and asset management: spares and ongoing support through our asset management service.

Talk to our team

Specify your LV switchboard requirement.

Tell us the voltage, busbar rating, form of separation and installation environment, and any customised requirement. We will match the specification to the right configuration, or design and manufacture to suit.