Cable joints for LV and MV power cables.

Heat shrink and cold shrink straight joints for low and medium voltage cables, supplied as standard kits or complete kits with connectors. Made by one of the largest manufacturers of cable joints in the world, with a very large global footprint, to a top tier quality standard, and customisable to almost any application or requirement. Its customers include some of the largest and most reputed corporations in the world.

A heat shrink cable joint over a jointed cable, with the connector and screen layers exposed
Voltage
1 to 36 kV
Technologies
Heat shrink and cold shrink
Cables
Single core and three core
Standard sizes
4 to 1200 mm². Other sizes made to order

The range

A cable joint connects two lengths of cable and rebuilds the insulation, the screen and the outer protection, so the joint is as reliable as the cable either side of it. The range covers straight joints for low voltage and medium voltage cables in heat shrink and cold shrink designs.

Customised designs available. If your project needs ratings, features, design requirements or arrangements outside the standard range below, we design and manufacture to your requirements and application. This includes cable sizes, diameters and lengths beyond the standard sizes shown, which we make to order.

Heat Shrink Joints for LV Cables

Joints for 0.6/1 kV cables with one to five cores, with or without armour, including 3+1, 4+1 and 3+2 core cables. The connectors are insulated and sealed with adhesive coated tubes, and the outer tube gives the mechanical protection and chemical resistance of the cable oversheath. The joints are designed to allow the cores to cross.

Heat Shrink Joints for MV Cables

Straight joints for screened single core and three core polymeric insulated cables from 6 to 36 kV, in standard cross sections from 25 to 1200 mm², with larger sizes made to order. Heat shrink insulation tubes rebuild the insulation, a dual layer tube keeps the interface between insulation and screen free of voids, copper mesh rebuilds the screen, and an adhesive coated outer tube seals the joint.

Cold Shrink Joints

One piece silicone rubber joints for 0.6/1 kV cables and for medium voltage cables from 6 kV to 36 kV. The joint body rebuilds the stress control, insulation and insulation screen in a single moulding, and is installed without heat, flame or special tools.

Standard Kits and Complete Kits

Joints are supplied as standard kits, or as complete kits with connectors. Connectors and other accessories can be supplied with the kit, and joints and components for other cable types are available on request.

Specifications

Standard sizes and typical values are shown for each type. Larger, smaller and special sizes are made to order, and final selection is confirmed for each project.

Customised designs available. If your project needs ratings, features, design requirements or arrangements outside the standard range below, we design and manufacture to your requirements and application. This includes cable sizes, diameters and lengths beyond the standard sizes shown, which we make to order.

LV Heat Shrink Joints

Straight joints for one to five core cables up to 1 kV.

Technical dataLV heat shrink joint
ParameterStandard
Application
VoltageUp to 1 kV
Cores1, 2, 3, 4 and 5 core, with or without armour, and 3+1, 4+1 and 3+2 core cables
Standard cross section4 to 500 mm², in seven kit sizes. Other sizes made to order
Construction
Insulation and sealingConnectors insulated and sealed with adhesive coated insulation tubes
Outer protectionOuter tube giving the mechanical protection and chemical resistance of the cable oversheath
Core arrangementDesigned to allow crossing of the cable cores
Earth connectionSolderless earth connection system for armoured cables available on request
SupplyConnectors and other accessories ordered separately or supplied with the kit

MV Heat Shrink Joints

Straight joints for screened polymeric insulated cables.

Technical dataMV heat shrink joint
ParameterStandard
Application
Rated voltage6 to 36 kV
CableScreened single core and three core polymeric insulated cables, with or without armour
Standard cross section25 to 1200 mm², depending on voltage class. Other sizes made to order
Construction
Stress controlStress control tube with stress relief mastic at each cable screen cut
InsulationHeat shrink insulation tube to match or exceed the insulation thickness of the cable
Insulation and screen interfaceHeat shrink dual layer semi conductive and insulation tube for a void free interface
Metallic screenCopper mesh wrapped around the joint, with soldered or solderless earth connection for screen continuity
Outer sealingAdhesive coated heat shrink tube giving mechanical protection and chemical resistance
SelectionCross section ranges are a guide, and the final selection depends on the diameter over the insulation

Cold Shrink Joints

One piece silicone rubber joints, installed without heat.

Technical dataCold shrink joint
ParameterStandard
Application
Rated voltage1 to 36 kV
CoresLV: 1 to 5 core. MV: single core and three core
Standard cross sectionLV: 10 to 400 mm². MV: 25 to 630 mm². Other sizes made to order
Diameter over insulation16 to 54 mm for MV cables. Other sizes made to order
Construction
Joint bodyOne piece design rebuilding the stress control, insulation and insulation screen
Stress controlStress control tube and stress cone at the cable screen cuts
Metallic screenCopper mesh secured with a solderless earth connection, wrapped around the joint to rebuild the screen
Outer protectionWaterproof tape and armour tape for mechanical protection and chemical resistance
SupplyStandard kits without connectors, or complete kits

Design and performance

Joints built to restore the cable rather than interrupt it.

Electrical Stress Control

Stress control tube with stress relief mastic, or a stress cone in cold shrink joints, smooths the electrical field at the ends of the cable screens.

Rebuilt Insulation and Screen

The insulation is rebuilt to match or exceed the cable, and a dual layer tube or single piece joint body keeps the interface between insulation and screen free of voids.

Screen Continuity

Copper mesh rebuilds the metallic screen across the joint, with soldered or solderless earth connection to carry fault current and keep the screen continuous.

Outer Sealing and Protection

Adhesive coated tubes, or waterproof and armour tapes in cold shrink joints, seal against moisture and protect the joint against mechanical damage and chemicals.

Heat Free Option

Cold shrink joints need no heat, flame or special tools, which suits sites where hot work is not permitted.

Type Tested Designs

Selected 15 kV and 33 kV joints have been type tested to IEC 60502-4 by an independent high voltage laboratory.

Trained and Certified Installation

Joint quality depends on the installer as much as the kit, and poor installation is a significant cause of cable accessory failures. Medium voltage joints should only be installed by trained and certified jointers, following the manufacturer procedure for the cable construction and voltage class. Delstar arranges product training and certification for your installers and jointers, on site or before supply, so the work is done to the manufacturer procedure.

Applications

Delstar supplies these products for:

01

Fault Repairs

Straight joints to restore damaged underground LV and MV cables.

02

Network Extensions

Joins between new and existing cable runs.

03

Cable Route Diversions

Joints where cables are moved around new construction and road works.

04

Underground Reticulation

Joints along distribution cable routes in urban and rural networks.

05

Industrial and Mining Sites

Joints in plant feeders and site distribution cabling.

06

Renewable Energy Connections

Cable joints in solar and wind farm collector circuits.

Sourcing and quality assurance

Our cable accessories come from one of the largest manufacturers in the world, with a very large global footprint and more than 20 years developing and making heat shrink, cold shrink and cold applied cable accessories, with its own materials laboratories and high voltage test laboratories. It is ISO 9001 and ISO 14001 certified, and selected 15 kV and 33 kV terminations and joints have been type tested to IEC 60502-4 by an independent high voltage laboratory. Delstar checks each order against your specification and delivers across New Zealand, Australia and the Pacific.

Lifecycle support

  • Installer training and certification: we arrange product training and certification for your installers and jointers on these joints, before supply or on site.
  • Specification and selection: we help match the joint type, voltage class, cable construction and cross section, noting that the final selection depends on the diameter over the insulation.
  • Complete kits: we can supply connectors and earth connection parts with the kits, so the full set for each joint arrives together.

Talk to our team

Specify your cable joints.

Tell us the cable voltage and construction, the cross section, and the quantity. We will recommend the right joint kits and connectors.