Transmission Substations
Line, transformer and busbar isolation at 220, 275, 330 and 500 kV.
Substation
Among the highest quality disconnectors in the world, with many in New Zealand and Australia still in service after more than 50 years. Outdoor disconnectors and earthing switches for 33 to 500 kV substations, rated 36 to 550 kV and up to 4,000 A, built for typhoons, earthquakes, snow, high humidity, salt laden air and extreme temperatures.

Our disconnectors provide a visible isolating gap in air so lines, transformers, circuit breakers and busbars can be safely isolated and earthed for maintenance. Each is type tested to both IEC and ANSI standards, IEC 62271-102 and IEEE C37.30.1 / ANSI C37.34, and is supplied complete with earthing switches, operating mechanisms and accessories to suit the substation layout.
Two rotating post insulators per phase, each carrying half of the blade, meeting at a single contact in the centre. Rated up to 4,000 A as standard, with 6,000 and 8,000 A built to order at 362 to 550 kV. The most compact choice for phase spacing at transmission voltages, and the standard arrangement from 245 kV upwards.
A centre rotating insulator turns a single blade that opens at both ends, giving two isolating gaps in series. Rated up to 3,150 A, available with direct contact or twisted blade contact, and for upright, underhung or vertical mounting.
Mounted on the disconnector base on the line or busbar side and mechanically interlocked with the main blades. From 120 kV the earthing blade twists 90 degrees into its contact as it closes, reducing friction and operating force. Short time ratings match the disconnector.
Every type is available in two versions. Standard models have silver plated contacts, with routine maintenance every three years. Severe Duty models use self lubricating silver graphite contacts and stainless steel ball bearings throughout, with no grease to dry out or harden, extending routine maintenance to every six years, against two to three years for the market standard.
Enclosed motor mechanisms for local and remote operation, including a sealed type rated for 12 years without maintenance, and manual mechanisms with a removable handle for disconnectors and earthing switches below 300 kV.
Disconnectors can be designed to replace units from other manufacturers on existing structures and foundations, with terminal adapters to match existing connections.
Typical ratings for the standard range. Final values are confirmed for each project.
Customised designs available. If your project needs ratings, features, design requirements or arrangements outside the standard range below, we design and manufacture to your requirements and application.
| Parameter | Standard | Optional or on request |
|---|---|---|
| Disconnector types | Horizontal centre break; horizontal double break | Direct contact or twisted blade contact (double break) |
| Versions | Standard; Severe Duty | |
| Rated voltage | ||
| Centre break | IEC: 52, 72.5, 123, 145, 170, 245, 300, 362, 420 and 550 kV IEEE/ANSI: 72.5, 121, 145, 169, 242, 362 and 550 kV | |
| Double break | IEC: 36, 52, 72.5, 123, 145 and 170 kV IEEE/ANSI: 38, 48.3, 72.5, 121, 145 and 169 kV | |
| Network voltage | 33, 66, 110, 132, 220, 275, 330 and 500 kV | |
| Rated frequency | 50 and 60 Hz | |
| Rated normal current | ||
| Centre break, 52 to 300 kV | Up to 4,000 A | |
| Centre break, 362 to 550 kV | 4,000 A | 6,000 and 8,000 A, built to order |
| Double break | Up to 3,150 A | |
| Rated short time withstand current | ||
| 52 to 170 kV | 20, 25, 31.5 and 40 kA | |
| 245 and 300 kV | 31.5, 40 and 50 kA | |
| 362 to 550 kV | 50 kA for 2 seconds; 63 kA for 1 second | 63 kA for 3 seconds |
| Short circuit duration | 1, 2 or 3 seconds | |
| Rated lightning impulse withstand voltage, to earth | ||
| 52 kV | 250 kV | |
| 72.5 kV | 325 kV | |
| 123 kV | 550 kV | |
| 145 kV | 650 kV | |
| 170 kV | 750 kV | |
| 245 and 300 kV | 1,050 kV | |
| IEC: 362 kV IEEE/ANSI: 362 kV | IEC: 1,175 kV IEEE/ANSI: 1,300 kV | Type tested at 1,425 kV |
| 420 kV | 1,425 kV | |
| 550 kV | 1,550 kV | |
| Isolating distance | Higher withstand values across the open gap, to IEC 62271-1 | |
| Mechanical endurance | 1,000 operations | 10,000 operations without maintenance |
| Earthing switches | Line or busbar side, mechanically interlocked; twisting earthing blade from 120 kV | Protective gap; earthing mechanism check contact |
| Bus transfer and induced current switching | Arcing contacts for loop current, charging and magnetising current (TBC) | |
| Mounting | Upright, centre break and double break | Underhung and vertical, double break |
| Operating mechanisms | ||
| Motor | AC 100 to 230 V or DC 100, 110 and 220 V; 1.7 to 8 seconds; 900 to 5,000 N·m | Sealed type, 12 years without maintenance |
| Manual | Removable handle, below 300 kV | Auxiliary switches and interlocks |
| Accessories | Mechanical locking; operation counter; position indication | Line switch check contact; snow covers |
| Routine maintenance interval | ||
| Standard | 3 years | |
| Severe Duty | 6 years | |
| Contacts and bearings | ||
| Standard | Silver plated contacts; ball bearings | |
| Severe Duty | Greaseless: self lubricating silver graphite contacts; stainless steel ball bearings | |
| Insulators | Porcelain station post insulators to IEC 60273 | Creepage to IEC 60815 for coastal and polluted sites |
| Seismic design | All models designed to IEEE 693 High level and IEC 62271-207 High level | Shake table tested to IEEE 693 |
| Wind | Operates in winds of 40 m/s | Operation tested at 60 m/s |
| Steelwork | Hot dip galvanised throughout | |
| Standards | IEC: IEC 62271-102; IEC 62271-1; IEC 62271-207 (seismic) IEEE/ANSI: IEEE C37.30.1; ANSI C37.34; IEEE 693 (seismic) | |
Premium, state of the art disconnectors engineered in detail, from the contacts to the foundations, to close reliably after years standing open and stay closed through the worst a substation sees.
Severe Duty models need routine maintenance only every six years, against two to three years for the market standard, cutting outages, site visits and lifetime cost. Self lubricating silver graphite contacts need no grease and keep wear and operating force low, and stainless steel ball bearings keep operation smooth after long periods without switching.
Many of these disconnectors installed in New Zealand and Australian substations decades ago are still in service after more than 50 years, a track record few disconnectors in the world can match.
On centre break disconnectors, current passes through each hinge on a flexible laminated copper conductor, not a sliding contact, so there is no joint to wear, oxidise or heat up. Contact fingers share the current evenly, and double contact pressure wipes the contacts clean every time the switch closes.
From 120 kV, a hook device locks the contacts together so earthquakes, strong wind and short circuit forces cannot push them apart. A dead point in the base mechanism stops the blades being forced open, and above 170 kV a guide steers the contact into place on every close.
Every model is designed to the IEEE 693 and IEC 62271-207 High seismic levels and shake table tested in three axes. Every type operates in typhoon winds of 40 m/s, tested to 60 m/s, and through high humidity, salt laden air, heavy snow and extreme heat and cold.
A built in motor and reduction gear drive the operating shaft, with no exposed gears to grease and an electric brake that stops the blades cleanly without rebound. Electrical components sit on a single panel for easy replacement, and a sealed version runs 12 years without maintenance.
Our disconnectors and earthing switches are type tested to both IEC and ANSI standards, IEC 62271-102 and IEC 62271-1, and IEEE C37.30.1 and ANSI C37.34, at an internationally accredited laboratory in Europe. They carried 63 kA for 3 seconds without contact welding, withstood lightning impulse voltages above the ANSI requirement, and completed 10,000 operations without maintenance.
Delstar supplies disconnectors and earthing switches for:
Line, transformer and busbar isolation at 220, 275, 330 and 500 kV.
Isolating lines, transformers and circuit breakers at 33, 66, 110 and 132 kV.
Switchyards for hydro, thermal, wind and solar generation, and their grid connection substations.
Sectionalising busbars and transferring load between bus sections, with arcing contacts for loop current.
Earthquake prone regions such as New Zealand, typhoon and cyclone zones, alpine snow, and humid, salt laden coastal and island sites.
High voltage supplies to smelters, refineries, mines and large industrial plants.
These are among the highest quality disconnectors in the world, from a manufacturer that has built them for over 100 years and has long been the market leader in its home market, supplying public and private utilities, railways and industry. Many of its disconnectors in New Zealand and Australia have now been in service for more than 50 years. Its range runs from 1.5 kV DC to 550 kV and 8,000 A, every design is type tested to IEC 62271-102 and to ANSI C37 (IEEE C37.30.1 and ANSI C37.34) at an internationally accredited laboratory, with test reports available on request. Its manufacturing is certified to ISO 9001 and ISO 14001.
Talk to our team
Send us your rated voltage, current, fault level, bay layout, earthing switch arrangement, seismic and pollution requirements, and we will recommend the right disconnector and confirm availability, lead time and local support.